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winding machines since 1948 D C U S T O M I Z E D SOLUTION S N D A R A D N TA S
How Blume & Redecker became BR Technologies
Sonja Quandt Owner & CEO In 1948 Mr. Hugo Blume and Mr. Karl Georg Redecker founded a highly specialized company for coil winding machines in Hanover, Germany. The company grew rapidly until 1990 when our family joined the business to enable further growth. The name changed from ”Blume + Redecker” to ”BR Winding Systems“ which later on became ”BR Technologies“ – in a short way: ”BR“. “Your reliable partner for coil winding solutions.“
Customization h a s e r c u P Assem bly n sig e D s i s y l a n A S e t - u p D eliv ery Quality made in Germany
1 9 48 74 years of experience MADE IN GERMANY 20 2 2 quality productivity innovation efficiency superior technology optimal return on investment 5
Table of Content Fully-automatic Instrument Transformer Distribution Transformer Semi-automatic Quality made in Germany HYDRA HYDRA Strip PHOENIX FOX Mini 08 10 12 14 LION ZEBRA ZEBRA Mini RHINO ELEPHANT 16 18 20 22 24
Train and Traction Power Transformer Accessories ZEBRA Train 26 BULL WHALE 28 30 VWM Extensions Dereelers Mandrels Flat wire brakes Pressing device Wire forming machine 32 34 36 38 40 42 7
HYDRA AM 3150 VPL MV Medium voltage instrument transformers Basics ٠ Fully automatic operation ٠ Electronic wire brakes ٠ Automatic insulation feeder ٠ Automatic coil separation ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server ٠ Round, oval and rectangular coils ٠ Cross section of winding: rectangular, trapezoidal or stepped Options ٠ Automatic wire guide and knives‘ distance adjustment ٠ Width-cutting of insulation ٠ Rewinding of leftover insulation ٠ Coil edge step cutting Quality made in Germany
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HYDRA AM 3150 VPL Strip Strip Medium voltage instrument transformers Basics ٠ Fully automatic operation ٠ Up to 6 coils simultaneously ٠ Coil diameter up to 220 mm ٠ Round, oval and rectangular coils ٠ Cross section of winding: rectangular ٠ Automatic insertion of layer insulation Options ٠ Hot-melt glue devices ٠ Guiding roll and protection unit for wire drum ٠ Scale for wire end detection Quality made in Germany
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PHOENIX AM 3150 HV High voltage instrument transformers Basics ٠ Fully automatic operation ٠ Automatic insulation feeder with leftover material rewinder ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server ٠ Round coils ٠ Cross section of winding: rectangular, trapezoidal, stepped or customized shapes ٠ Hot-melt glue device Options ٠ Second wire tensioner ٠ Guiding roll and protection unit for wire drum ٠ Scale for wire end detection ٠ Second hot-melt glue device ٠ Hot air blower Quality made in Germany
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FOX WM Mini Mini Instrument and distribution transformers Basics ٠ Semi-automatic operation ٠ Coil diameter up to 400 mm for round coils ٠ Full-width insulation ٠ PC based control system with network connection Options ٠ Additional wire guides ٠ Guiding roll and protection unit for wire drum ٠ Scale for wire end detection Quality made in Germany cupholder
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LION AM 3150 VPS Distribution transformers Basics ٠ 2-strip insulation ٠ automatic end-fill strip ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server ٠ Coil diameter up to 700 mm ٠ Round, oval, rectangular coils ٠ Compact design ٠ Easy loading and unloading of the coil Options ٠ Built-in wire flattener ٠ Dancer unit for higher speeds ٠ End-fill strip feeder ٠ Tailstock for bigger and heavier coils Quality made in Germany
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ZEBRA WM 2 Distribution transformer coils, small power transformer coils or coils for train and traction transformers Basics ٠ Semi-automatic operation ٠ Coil diameter up to 1.000 mm ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server Options ٠ Full-width insulation feeder ٠ Flat and round wire brake ٠ Integrated flattening device with dancer system ٠ Various types of dereelers ٠ End-fill strip feeders Quality made in Germany
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ZEBRA WM 1 Eco Mini Welding transformer coils, small distribution transformer coils Basics ٠ Winding is possible in both directions ٠ Traverse feed is programmable with any value ٠ 50 stops per program ٠ Adjustable tailstock for different mandrel lengths ٠ Pivoting tailstock for easy loading and unloading Options ٠ Mandrels ٠ Wire dereelers ٠ Winding width extension ٠ Additional wire guides Quality made in Germany HIGHEST QUALITY STARTER MACHINE
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RHINO FWM Eco Low voltage coils for power and distribution transformers Basics ٠ Cold-press-welding, TIG welding, friction stir welding ٠ 2 insulation foil dereelers ٠ Round, oval and rectangular coils ٠ Control system with network connection and remote maintenance ٠ Backward winding possible Options ٠ 2 conductor foils (on top) – only with TIG ٠ Counter bending roll ٠ End-fill strip feeders ٠ Edge-alignment of conductor foil ٠ Pressing arm at the winder ٠ Edge deburring unit ٠ Insulation loading cart ٠ Coil unloading cart Quality made in Germany
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ELEPHANT FWM Classic Low voltage coils for power and distribution transformers Basics ٠ High foil tension ٠ Cold-press-welding or TIG-welding unit ٠ 2 insulation foil dereelers ٠ Round, oval and rectangular coils ٠ Pressing arm at winder ٠ Edge-alignment unit ٠ Control system with network connection and remote maintenance Options ٠ 2 conductor foils (on top or side-by-side) ٠ Winding on core (second winding drive) ٠ Counter bending roll ٠ End-fill strip feeders ٠ Bandaging unit ٠ Edge deburring unit ٠ Coil unloading cart Quality made in Germany
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ZEBRA WM 2 T&T Train Train and traction transformers Basics ٠ Layer windings and (horizontal) disc windings ٠ Vertically movable traverse ٠ 2 separate wire guides for twin-windings ٠ 2 separate wire pressing devices ٠ Backwards movable tailstock for easy loading and unloading Options ٠ Pivoting wire dereelers ٠ Movable dereelers for CTC, flat and round wires ٠ Flat wire brakes ٠ Strip insulation feeder Quality made in Germany
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BULL WM 3-7 Power transformers Basics ٠ Semi-automatic operation ٠ Freely adjustable winding speed ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server Options ٠ Pressing unit ٠ Various flat wire brakes ٠ Expandable mandrel ٠ Operator platform ٠ Various types of dereelers ٠ Control system with network connection and remote maintenance Quality made in Germany
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WHALE VWM Power transformers Basics ٠ Ball-screw spindles for lifting drive (wear-free) ٠ Iris with 8 sheets ٠ PC based control system with network connection ٠ Remote service connection ٠ Coil specification with parameter files Options ٠ Automatic bending station ٠ Flat wire brake for 1 – 16 wires ٠ Height adjustable device carrier ٠ Wire dereeler with pneumatic disc brake ٠ Pivoting dereeler with motorized brake (backward winding possible) ٠ Cooling duct dereeler with automatic gluing station Quality made in Germany
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WHALE Add ons Basics ٠ Bending station for 2 flat or CTC wires Quality made in Germany
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Accessories Dereelers All transformer coils Basics ٠ Flat wire dereeler ٠ Round wire dereeler ٠ CTC dereeler ٠ Maximum supply roll weight: 3 tons ٠ Can be added to an existing machine Options ٠ Single or multiple supply rolls ٠ Fixed or movable ٠ Pivoting ٠ Motorized braking (backward winding possible) Quality made in Germany
Basics ٠ Brakable ٠ Pivoting ٠ Height adjustable ٠ Motorized braking (backward winding possible) Options ٠ Fixed or movable 35
Accessories Mandrels All transformer coils Basics ٠ Expandable mandrel wedge type ٠ Expandable mandrel umbrella type Accessories ٠ Mandrel support stands Options ٠ Wood battens ٠ Steel battens ٠ Wood stopper ٠ Steel stopper ٠ Zinc coated or gunmetal-finished Quality made in Germany
Wedge Umbrella 37
Accessories Flat wire brakes Power transformers Basics ٠ Enhanced productivity and repeatability ٠ Same braking force for 2 to 16 flat wires ٠ Usable for vertical and horizonal winding machines ٠ Can be added to an existing machine Quality made in Germany
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Accessories Pressing device Power transformers Basics ٠ Axial and radial pressing of flat wires ٠ Adjustable pressing forces ٠ Stand-alone unit ٠ Can be added to an existing machine ٠ Parking position of pressing arm for easy coil unloading ٠ Remote operating panel Options ٠ Various types of pressing rolls Quality made in Germany
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Accessories Wire forming machine Distribution transformers Basics ٠ Can be added to an existing machine ٠ Remote setting of wire tension possible ٠ 1 or 2 wires ٠ For wire ø 0.8 – 3.5 mm ٠ Stand-alone unit ٠ Motor-driven flattening mill ٠ Pneumatic dancer system for wire tension generation Quality made in Germany
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Software WiCoS X CNC system * registered trademark of Linus Torvalds Basics ٠ Easy-to-use operator interface ٠ Using winding data from coil design programs or spreadsheets ٠ Remote service via internet ٠ Network integration for direct access of coil data files ٠ Based on standard industrial components Operating system ٠ Best connectivity ٠ Realtime kernel ٠ High reliability Quality made in Germany INDUSTRY 4.0 READY
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Headquarters Please contact us for your nearest agent. Headquarters Hanover, Germany Agencies China Egypt France India Vietnam Spain Turkey U.S.A Brazil Quality made in Germany
Support ٠ Best qualified technicians ٠ Maintenance concepts ٠ Spare parts ٠ Remote support ٠ On-site support BR Home service@br-tech.de +49 511 655487-0 47
BR TECHNOLOGIES GmbH & Co. KG Wohlenbergstraße 6 30179 Hannover, Germany T +49 511 655487-0 F +49 511 655487-19 info@br-tech.de www.br-tech.de