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S T A N D A R D A N D C U S T O M I Z E D S O L U T I O N S M A D E I N G E R M A N Y winding machines since 1948 2nd Edition
1 9 48 78 years of experience MADE IN GERMANY 20 2 6 Sonja Quandt Owner & CEO In 1948 Mr. Hugo Blume and Mr. Karl Georg Redecker founded a highly specialized company for coil winding machines in Hanover, Germany. The company grew rapidly until 1990 when our family joined the business to enable further growth. The name changed from ”Blume + Redecker” to ”BR Winding Systems“ which later on became ”BR Technologies“ – in short: ”BR“. “Your reliable partner for coil winding solutions.“
Table of Contents Fully automatic Instrument Transformer Distribution Transformer Semi automatic Quality made in Germany HYDRA HYDRA Strip PHOENIX FOX 06 08 10 12 LION 1 LION 3 ZEBRA Mini ZEBRA RHINO ELEPHANT 14 16 18 20 24 26
Train and Traction Power Transformer Accessories ZEBRA Train 22 BULL WHALE 28 30 Dereelers Mandrels Whale Extensions 32 34 36 38 Pressing device 40 Wire flattening machine 42 Flat wire brakes 5
HYDRA Automatic winding machine Medium voltage instrument transformers Basics ٠ Fully automatic operation ٠ Electronic wire tensioners ensuring constant wire tension ٠ Automatic insulation feeder ٠ Automatic coil separation ٠ Coil diameter up to 360 mm; coil width up to 180 mm ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server ٠ Round, oval and rectangular coils ٠ Cross section of winding: rectangular, trapezoidal or stepped Options ٠ Automatic wire guide and blad distance adjustment ٠ Width-cutting of insulation ٠ Rewinding of leftover insulation ٠ Coil edge step cutting ٠ Safety fence available Quality made in Germany
HYDRA Strip Automatic winding machine Medium voltage instrument transformers Basics ٠ Fully automatic operation ٠ Up to 6 coils simultaneously on one machine ٠ Coil diameter up to 220 mm; coil width up to 150 mm ٠ Round, oval and rectangular coils ٠ Cross section of winding: rectangular ٠ Automatic insertion of layer insulation Options ٠ Hot-melt glue devices ٠ Guiding roll and protection unit for wire drum ٠ Scale for wire end detection ٠ Safety fence available Quality made in Germany
PHOENIX Automatic winding machine High voltage instrument transformers Basics ٠ Fully automatic operation ٠ Automatic insulation feeder with leftover material rewinder ٠ Coil diameter up to 500 mm; coil width up to 420 mm ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server ٠ Round coils ٠ Cross section of winding: rectangular, trapezoidal, stepped or customized shapes ٠ Hot-melt glue device Options ٠ Second wire tensioner ٠ Guiding roll and protection unit for wire drum ٠ Scale for wire end detection ٠ Second hot-melt glue device ٠ Hot air blower ٠ Safety fence available Quality made in Germany
FOX Winding machine Instrument and distribution transformers Basics ٠ Semi automatic operation ٠ Coil diameter up to 400 mm for round coils ٠ Full-width insulation ٠ PC based control system with network connection Options ٠ Additional wire guides ٠ Guiding roll and protection unit for wire drum ٠ Scale for wire end detection ٠ Safety fence available Quality made in Germany
LION 1 Automatic winding machine Distribution transformers Basics ٠ Single strip insulation ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server ٠ Coil diameter up to 700 mm; coil width up to 420 mm ٠ Round, oval, rectangular coils ٠ Compact design ٠ Easy loading and unloading of the coil Options ٠ Built-in wire flattener ٠ Dancer unit for higher speeds ٠ Safety fence available Quality made in Germany
LION 3 Automatic winding machine Distribution transformers Basics ٠ 2-strip insulation ٠ Automatic end-fill strip ٠ Control system with network connection and remote maintenance ٠ Coil data files can be prepared in the office and loaded from a network server ٠ Coil diameter up to 700 mm; coil width up to 1.000 mm ٠ Round, oval, rectangular coils ٠ Compact design ٠ Easy loading and unloading of the coil Options ٠ Built-in wire flattener ٠ Dancer unit for higher speeds ٠ Safety fence available Quality made in Germany
ZEBRA Winding machine Mini Welding transformers and small distribution transformers Basics ٠ Winding is possible in both directions ٠ Traverse feed is programmable with any value ٠ Infinit number of stops ٠ Coil diameter up to 500 mm; coil width up to 1.500 mm ٠ Adjustable tailstock for different mandrel lengths ٠ Pivoting tailstock for easy loading and unloading Options ٠ Mandrels ٠ Wire dereelers ٠ Winding width extension ٠ Additional wire guides ٠ Safety fence available Quality made in Germany HIGHEST QUALITY STARTER MACHINE
ZEBRA Winding machine Distribution transformers and power transformers Basics ٠ Semi automatic operation ٠ Coil diameter up to 1.000 mm; coil width up to 1.400 mm ٠ Control system with network connection and remote maintenance ٠ Infinit number of stops ٠ Coil data files can be prepared in the office and loaded from a network server Options ٠ Full-width insulation feeder ٠ Flat and round wire brake ٠ Integrated flattening device with dancer system ٠ Various types of dereelers ٠ End-fill strip feeders ٠ Strip insulation unit ٠ Safety fence available Quality made in Germany
ZEBRA Winding machine Train Train and traction transformers Basics ٠ Semi automatic operation ٠ Layer windings and (horizontal) disc windings ٠ Vertically movable traverse ٠ Coil diameter up to 900 mm; coil width up to 1.900 mm ٠ 2 separate wire guides for twin-windings ٠ 2 separate wire pressing devices ٠ Backwards movable tailstock for easy loading and unloading Options ٠ Pivoting wire dereelers ٠ Movable dereelers for CTC, flat and round wires ٠ Flat wire brakes ٠ Strip insulation feeder ٠ Safety fence available Quality made in Germany
RHINO Foil winding machine Power and distribution transformers Basics ٠ Choose cold press welding or TIG welding ٠ Friction stir welding available on demand ٠ 2 insulation foil dereelers ٠ Coil diameter up to 500 mm; coil width up to 1.060 mm ٠ Round, oval and rectangular coils ٠ Control system with network connection and remote maintenance ٠ Backward winding possible Options ٠ Counter bending roll ٠ End-fill strip feeders ٠ Edge-alignment of conductor foil ٠ Pressing arm at the winder ٠ Edge deburring unit ٠ Insulation loading cart ٠ Coil unloading cart ٠ Safety fence available Quality made in Germany
ELEPHANT Foil winding machine Power and distribution transformers Basics ٠ High foil tension ٠ Choose Cold-press-welding or TIG-welding ٠ Friction stir welding available on demand ٠ 2 insulation foil dereelers ٠ Coil diameter up to 800 mm; coil width up to 1.360 mm ٠ Round, oval and rectangular coils ٠ Pressing arm at winder ٠ Edge-alignment unit ٠ Control system with network connection and remote maintenance Options ٠ Winding on core (second winding drive) ٠ 2 conductor foils (on top or side by side) ٠ Counter bending roll ٠ End-fill strip feeders ٠ Bandaging unit ٠ Edge deburring unit ٠ Coil unloading cart ٠ Safety fence available Quality made in Germany
BULL Horizontal winding machine Power transformers Basics ٠ Semi automatic operation ٠ Freely adjustable winding speed ٠ Control system with network connection and remote maintenance ٠ Coil weight up to 20 tons; coil diameter up to 3.000 mm Options ٠ Pressing unit ٠ Various flat wire brakes ٠ Expandable mandrel ٠ Operator platform ٠ Various types of dereelers ٠ Safety fence available Quality made in Germany
WHALE Vertical winding machine Power transformers Basics ٠ Ball-screw spindles for lifting drive (wear-free) ٠ Iris with 8 sheets ٠ Coil weight from 5 - 35 tons: coil diameter up to 3.600 mm ٠ PC based control system with network connection ٠ Remote service connection ٠ Coil specification with parameter files Options ٠ Automatic bending station ٠ Flat wire brake for 1 – 16 wires ٠ Height adjustable device carrier ٠ Wire dereeler with pneumatic disc brake ٠ Pivoting dereeler with motorized brake (backward winding possible) ٠ Cooling duct dereeler with automatic gluing station Quality made in Germany
WHALE Add-ons Options ٠ Bending station for 2 flat or CTC wires ٠ Automatic gluing station for cooling ducts Quality made in Germany
Accessories Dereelers All transformer coils Basics ٠ Motorized decoiling and rewinding ٠ Brakable ٠ Pivoting ٠ Height adjustable Options ٠ Fixed or movable Quality made in Germany
Basics ٠ Flat wire dereeler ٠ Round wire dereeler ٠ CTC dereeler Options ٠ Single or multiple supply rolls ٠ Fixed or movable ٠ Pivoting ٠ Motorized braking (backward winding possible) 35
Accessories Mandrels All transformer coils Basics ٠ Expandable mandrel wedge type ٠ Expandable mandrel umbrella type Accessories ٠ Mandrel support stands Options ٠ Wood battens ٠ Steel battens ٠ Wood stopper ٠ Steel stopper ٠ Zinc coated or gunmetal-finished Quality made in Germany
Accessories Flat wire brakes Power transformers Basics ٠ Enhanced productivity and repeatability ٠ Same braking force for 2 to 16 flat wires ٠ Usable for vertical and horizonal winding machines Quality made in Germany
Accessories Pressing device Power transformers Basics ٠ Axial and radial pressing of flat wires ٠ Adjustable pressing forces ٠ Stand-alone unit ٠ Parking position of pressing arm for easy coil unloading ٠ Remote operating panel Options ٠ Various types of pressing rolls Quality made in Germany
Accessories Wire flattening machine Distribution transformers Basics ٠ Remote setting of wire tension possible ٠ 1 or 2 wires ٠ For wire ø 0.8 – 3.65 mm ٠ Stand-alone unit ٠ Motor-driven flattening mill ٠ Pneumatic dancer system for wire tension generation Quality made in Germany
Safety Safety ٠ Safety fences ٠ Light curtains ٠ Laser scanners ٠ Mulitfunctional gate box ٠ Machine design according to CE guidelines ٠ other guidlines possible Quality made in Germany
Software WiCoS X CNC system * registered trademark of Linus Torvalds Basics ٠ Easy-to-use operator interface ٠ Using winding data from coil design programs or spreadsheets ٠ Remote service via internet ٠ Network integration for direct access of coil data files ٠ Based on standard industrial components Operating system ٠ Best connectivity ٠ Realtime kernel ٠ High reliability INDUSTRY 4.0 READY 45
Headquarter Please contact us for your nearest agent. Headquarter Hanover, Germany Agencies Brazil China Egypt France India Mexico Spain Turkey U.S.A. Vietnam Quality made in Germany
Support ٠ Best qualified technicians ٠ Maintenance concepts ٠ Spare parts ٠ Remote support ٠ On-site support BR Home service@br-tech.de +49 511 655487-0 47